Disclaimer: Attempt this job only at your own
risk. Potential risks of this job include (but are not limited
to):
- Dropping valves into cylinders
- Dropping keepers into oil passages (which may
require head removal), (or loosing them if they go flying across your
garage)
- Scratching and/or bending valves
- Putting the wrong valve stem seal onto the wrong
side (eg. intake seal onto exhaust side)...they're two different part
numbers. They're different colors and the intake-side seal is slightly
taller. Also, there's some letter marking on top of the intake seals and
the top of the exhuast seal is blank.
- Not getting the seal properly seated - it will then
slip up onto the valve stem and oil will leak (this will be like having
no seal in at all)
- Misshaping the seal when it is pushed into place -
this will also cause a leak. Note the exhaust-side seal is easier to
accidentally mis-shape.
- Forcing or tapping the seal down too hard.
(The metal shell of the keeper, forced down too hard onto the top of the
valve guide, will cut through the rubber section at the top of the valve
stem seal)
- Damaging bucket bores with hammer
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Tools Required:
- Toyota Supra Repair Manuals
- Deep 10mm socket
- Big hammer (~4lb)
- Dead-blow (plastic/rubber) hammer
- 8' of 5/16" nylon or polyester rope, with a
knot tied at one end
- A 2'x3/16" aluminum rod
- Valve Stem Seal tool (NB: Needle-nose pliers
do not work)
Keeper
Tools:
- Pictured to the right is a hand-made keeper
removal tool, and can be either made yourself or purchased
(contact me if you'd like to purchase one). Instructions to
fabricate the tool are as follows:
- Use a high-density plastic, delrin
(preferred) or a hardwood dowel, drill a big hole in the end, a
smaller hole inside that one, and epoxy a strong magnet into the
small hole. Here is a link
where I believe you can obtain some of the UHMW/Delrin Rod/Dowel
that is used in the valve stem seal tools in the picture. A
1" dowel/rod should work well.
- The removal tool's inner diameter should be
as large as possible, while still keeping a strong shell on the
outside to take the force. I'd estimate that the inner 'hole'
should be about 5/8", which would allow for a 3/16" wall to push
the retainer down with. If you wanted to be really safe, drill a
1/2" hole and then the wall will be a full 1/4" thick - the
problem is there might not be enough clearance for the keepers to
pop out of the valve with a 1/2" hole...
- Place the magnet about 1/2" to 3/4" deep. The
depth has to be enough so that the magnet never hits the top of
the valve, no matter how much you compress the valve spring while
pushing on the retainer. The magnet also can't be too deep or the
magnet will not be strong enough to 'catch' the keepers most of
the time
- This Snap-On
tool (pictured on the right) will work for keeper insertion,
but only if it is modified so that it doesn't scratch the bucket
bores
- This tool is modified by taking a large file
and filing the knurl on the end completely smooth near the end (as
in the picture)
- This Toyotool combo
keeper insertion/removal tool (Item Number:
VMT6) works well.
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Seal Removal
Pliers |
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Keeper Removal
Tool |
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Keeper Insertion
Tool |
 Keeper Combo
Tool
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Other Stuff:
- New keepers, gaskets, etc. from Toyota
- Exhaust: 90913-02088
- Intake: 90913-02106
- I'd recommend you replace the camshaft seals, the
valve cover seals, and possibly the pcv, pcv hoses and valve cover
bolt seal washers. You also might want to change your spark
plugs since they have to come out anyway.
- Redline
Assembly Lube
- Toyota Form in Place Gasket material (FIPG)
- If this is your first time, consider ordering a few
extra seals of each type, and a few extra keepers (just in case)
- Lots and lots of patience, and at least 10 hours
nonstop
Prep:
- Remove the two
engine lift hooks from the head
- Detach one end of
the heater hose and move it aside
- (optiona) Remove the
reed valve (if oem twin turbos)
- Remove cam covers,
camshafts, and spark plugs according to Toyota Supra Repair
Manual
- Note that you should
measure the shim clearance before removing the cams. If any
are out of spec, they can be replaced at the end of the
install
- Remove all of the buckets and shims, keeping
them in order (do not mix them up - this is critical!)
- ...or...
- Alternatively, you can remove one
bucket&shim at a time, as you do them.
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Step1:
- Set the piston in cylinder#1 to BDC (Bottom
Dead Center). You can put the aluminum rod into the
sparkplug hole and watch it while another person turns the
crankshaft with a 22mm socket & ratchet to find BDC.
Mark the depth of BDC on the aluminum rod for reference on the
other cylinders.
- Using the other aluminum rod (sharpening the
tip a bit helps), stuff all 8' of the nylon rope into the
cylinder (as in the pic below), and then move the piston
towards TDC (top dead center), until you feel the piston
VERY firmly compressing the rope against the head & the
bottom of the valves. The pic below shows cylinder #2 with
the rope, but I'd recommend you start with #1, just to stay
organized. ☻
- Note: In the diagrams, we're working on the
valve circled in yellow in the pic on the right
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Step 2:
- Put the Keeper Removal tool on top of the
retainer, and give the top of the tool a light blow with the big
hammer. The keepers will pop right out and stick to the
magnet inside of the tool, as shown
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Step3:
- Remove the spring&retainer, reach in with
the seal removal pliers and remove the seal. Again, don't
try this with needle-nose pliers: when (not if) the pliers slip
off the seal, they will scratch the valve stem. The
intake-side seals are often on so hard that they are very, very
difficult to remove, even with these special
pliers.
- After removing the seal, inspect the base of
where the seal was installed. Often (especially on the
exhaust side), a ring of rubber from inside the old seal will
break off, and you'll need to use your aluminum rod to remove this
debris.
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Step 4;
- Coat the inside of the new valve stem seal
with Redline
assembly lube, and with your fingers or the seal pliers, place
the new valve stem seal (make sure you put intake seals onto the
intake side and exhaust seals onto the exhaust side) over the top
of the valve stem, onto the top of the valve guide (as in the pic
to the right). Gently, and then gradually more firmly push
the seal down with 10mm deep socket until it kind of
'double-clicks' into place. Be sure you're pushing the seal
down as squarely/centered as possible so the seal seats properly
and so the valve stem doesn't get scratched.
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Step 5:
- With the deep 10mm socket over the valve
stem, centered on the top of the seal. Give two light, but
firm blows with the dead-blow hammer. Careful - if you hit
too hard, it will misshape the valve stem seal, or the metal shell
of the seal will cut completely through the seal's rubber, ruining
the seal. On the other hand, if you don't hit firmly enough,
the seal might not be properly seated. I estimate about a 2"
'windup' and a relatively firm (but not hard) hit.
- As you might guess, this step is the most
critical step in ensuring your new seals will perform
properly. If you suspect a seal may have gotten bent, or the
rubber was damaged in this step, I'd advise to replace the seal
now rather than hoping it will work after reassembly.
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Step 6:
- Replace the spring and retainer, and then
carefully place the 2
keepers into the retainer, above the top of the valve stem, as in
the pic below. Be sure not to drop the keepers - they can
fall into inaccessible crevices, which may require head and/or oil
pan removal.
- Push the keeper insertion tool's tip in
between the keepers, and push down straight and fairly hard, and
the keepers will pop into place. NB: This technique takes
some practice to perfect. Also, do not hit the keeper insertion
tool with a hammer - your keepers will go flying across your
garage or into your engine.
- If only one keeper gets stuck in and the
other is out, you'll have to use the keeper removal tool to remove
the one keeper and start this step over.
- After the keepers look like they have been
seated properly, give the top of the valve/retainer a tap with the
plastic hammer to be sure they are locked in place.
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Step 7:
- Repeat steps 2 through 6 on the other 3 valves in
the 1st cylinder, ensuring you use the intake-side valve stem seals on
the intake side, and the exhaust seals on the exhaust side.
- Move the cylinder back to BDC, and remove the
rope.
Step 8:
- Repeat steps 1-7 for the next 5 cylinders (and the
other 20 valves in those cylinders)
Finish:
- Replace all of the buckets and shims, in the same
locations they were removed from.
- Replace camshafts and check shim clearances
according to Toyota Supra Repair Manual.
- Replace the camshaft seals using Redline
assembly lube on the inside edge of the seals and FIPG on the
outside edge of the seals.
- Replace cam covers using new gaskets and preferably
new sealing washers, along with the sparkplugs, coilpacks, etc., all
according to Toyota Supra Repair Manual.
- Replace the two engine lift hooks
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